Honeywell CC-TPOX01

Product Introduction CC-TPOX01 is a high precision pulse output module for Honeywell Experion PKS C300 distributed control system. It generates configurable pulse sequence signals to drive field devices that require pulse control, including stepping motors, dosing metering pumps, pulse totalizers and flow batching equipment. It supports adjustable pulse frequency, pulse width and pulse count for each channel. It receives control command from C300 controller through backplane bus and outputs pulse signal to field actuators.

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Description

Honeywell CC-TPOX01

Technical Specifications

  • Channel Quantity: 8 independent pulse output channels
  • Output Signal Type: 5VDC / 24VDC configurable pulse output
  • Pulse Frequency Range: 0.1 Hz to 10000 Hz
  • Maximum Pulse Count: 4294967295 per channel
  • Working Temperature: 0°C to +60°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 90% RH non-condensing
  • Isolation Rating: 500VAC channel to chassis isolation
  • Maximum Power Consumption: 4.3 W
  • Mounting: Plug-in installation on Series C IOTA rack
  • Certification: UL, C-UL, CE, RoHS

Functional Features Each channel supports independent pulse parameter setting. It supports continuous pulse output and fixed batch pulse output mode. It provides pulse count feedback to controller for closed-loop batch control. It supports short circuit protection for each output channel. It supports hot swap operation. It provides per-channel status LED indicator. It supports fault safe state configuration, including stop pulse, hold last pulse frequency. It supports pulse loss diagnostic.

Application Scenarios Chemical dosing metering pump batch control Stepper motor actuator positioning control Flow batching and quantitative feeding system Conveyor belt pulse speed control Packaging machine quantitative filling control C300 DCS batching control system spare part

Performance Parameters

  • Pulse Output Accuracy: ±0.01% frequency error
  • Output Response Time: less than 0.3ms
  • Insulation Resistance: greater than 1000 MΩ
  • Mean Time Between Failures: 810000 hours
  • Maximum Output Load Current: 0.2A per channel
  • EMC Electrostatic Discharge Immunity: 8kV contact

Material Composition FR4 flame retardant PCB High speed FPGA pulse generation chip MOSFET output drive circuits Optocoupler isolation components TVS surge protection diodes ABS flame retardant front panel Tri-color LED indicators Metal rack locking buckle

Structural Features Standard Series C plug-in module form factor. Front panel integrates power, fault and 8 channel LED indicators. Side anti-misalignment notch prevents reverse insertion. Rear gold finger contacts connect to rack backplane bus. Wiring terminal area is separated from high speed pulse circuit zone. Lock clip fixes module firmly on rack.

Working Principle C300 controller sends pulse configuration command, target frequency and pulse count to onboard FPGA chip via backplane bus. FPGA generates precise square wave pulse signal according to configured parameters. MOSFET drive circuit amplifies pulse signal and sends signal to field load. The module counts output pulse quantity and uploads count value back to controller. When short circuit or overload occurs, protection circuit cuts off pulse output and reports fault alarm.

Installation Requirements Power off rack before inserting module. Align notch and insert into empty IOTA slot, lock buckle. Connect field actuator wiring to corresponding pulse output terminals. Configure pulse frequency, pulse width and batch mode in Control Builder software. Power on rack and test pulse output action. Keep pulse signal cable away from high frequency inverter cable.

Usage Notes Each channel load current cannot exceed 0.2A maximum rating. Inductive load must install freewheeling diode at load side. Do not connect AC load directly to output terminals. Static protection must be applied during module replacement. Do not use this module for high power solenoid valve drive.