GE IC695PSD040-F

  • Product Introduction: This is a dedicated 4-slot power supply module for the GE VersaMax PLC platform. The “040” indicates a 4-slot chassis with 4A current capacity. The “F” suffix denotes a specific firmware or feature variant (often related to fault reporting or input voltage range). This module combines the chassis and power supply in one unit, providing a compact solution for small VersaMax systems. It delivers 24VDC (or 5VDC depending on configuration) to the backplane bus, powering up to 4 I/O modules. It is ideal for small machines, standalone controllers, and applications where a full-size rack is unnecessary.
Category: SKU: GE IC695PSD040-F

Description

GE IC695PSD040-F

  • Technical Specifications:
    • Slots: 4 I/O module slots
    • Output Voltage: 24VDC (primary) + 5VDC (logic, secondary)
    • Output Current: 4A @ 24VDC (96W total)
    • Input Voltage: 120VAC or 240VAC (selectable)
    • Input Frequency: 47-63Hz
    • Voltage Regulation: ±1% over full load
    • Ripple and Noise: <100mV p-p
    • Isolation: 1500V RMS AC to DC
    • Protection: Overcurrent, overvoltage, short circuit, thermal shutdown
    • Power Consumption: ~1.5W (self) + load power
    • Operating Temperature: 0°C to 60°C
    • Dimensions: Compact 4-slot form factor (approx. 150mm x 100mm x 80mm)
    • Weight: ~0.8 kg
  • Functional Features:
    • 4-Slot Chassis + PSU: Combined unit — no separate rack needed
    • 4A Current Capacity: Powers up to 4 standard I/O modules easily
    • Dual Output: 24VDC for I/O + 5VDC for CPU/logic
    • Power Good LED: Indicates when output is within specification
    • Fault LED: Indicates overcurrent, overvoltage, or overtemperature
    • Universal AC Input: 120/240VAC without hardware change
    • Compact Design: Saves panel space compared to separate chassis + PSU
  • Application Scenarios:
    • Small standalone machines (4 I/O points or less)
    • Retrofit projects replacing relays and timers
    • Packaging machine sub-systems
    • Conveyor control panels
    • Educational and training systems
    • Remote I/O stations
  • Performance Parameters:
    • Output Ripple: <100mV p-p at full load
    • Efficiency: ~75% at full load
    • Transient Response: <10ms from 0 to 4A
    • Inrush Current: <20A peak
    • MTBF: >100,000 hours
    • Bus Speed: 10Mbps VersaMax backplane
  • Material Composition:
    • Housing: UL94 V-0 polycarbonate/ABS
    • PCB: 4-layer FR-4 with conformal coating
    • Transformer: Toroidal iron core, encapsulated
    • Capacitors: 105°C rated electrolytic, solid polymer for output
    • Connectors: Gold-plated backplane edge, AC input terminal block
    • Cooling: Passive heat sink fins
  • Structural Features:
    • 4 module slots with keyed guides
    • Front-panel LEDs: Power (green), Fault (red), Power Good (green)
    • Rear-panel AC input terminal block (L, N, G)
    • 24VDC output via backplane only
    • DIN-rail mountable with included brackets
    • Grounding lug for chassis earth
  • Working Principle:
    • AC mains enters the terminal block and is rectified by a bridge rectifier. The DC is filtered and fed into a high-frequency switching regulator (typically 80-100kHz). The regulator produces a stable 24VDC output for the I/O backplane and a 5VDC output for logic. An opto-isolated feedback loop monitors the 24V output and adjusts the PWM duty cycle to maintain regulation. The power good circuit compares the output voltage to a reference and enables the backplane drive only when voltage is within 22-28VDC. The 4 slots share the 4A current budget — the module limits total current to protect itself.
  • Installation Requirements:
    • Mount on DIN-rail or panel
    • Connect 120/240VAC to the rear terminal block (verify voltage setting)
    • Ground the chassis to building earth
    • Install I/O modules in any of the 4 slots
    • Do not exceed 4A total bus current — calculate module consumption (typical digital module = 100-300mA, analog = 200-500mA)
    • Ensure adequate ventilation — do not enclose in a sealed box
  • Usage Precautions:
    • Verify AC input voltage (120V vs 240V) before powering up — wrong setting destroys the module
    • Total current must not exceed 4A — use external 24VDC supply if more current is needed
    • Do not block the heat sink fins — overheating causes thermal shutdown
    • Check Power Good LED before inserting CPU or critical modules
    • Do not hot-swap I/O modules — power down first
    • For 4 slots fully loaded with high-current modules, verify total consumption is under 4A (typical max: 4 x 500mA = 2A, well within limit)