Bently Nevada 3500/45-02-00

Product Overview: The 3500/45-02-00 is a 4-channel position monitor module within the Bently Nevada 3500 Machinery Protection System. The part number decoding is: “02” = I/O module with external terminals (for eddy current sensors, RPT, DC LVDT); “00” = no agency approval. The module PWA is 176449-04 paired with I/O module 135145-01. This module accepts input from proximity transducers, rotary position transducers (RPT), DC linear variable differential transformers (DC LVDT), AC LVDTs, and rotary potentiometers, and is specifically designed for position-type measurements.

Category:

Description

Bently Nevada 3500/45-02-00

Technical Specifications:

  • Module Type: Full-height, 4-channel position monitor
  • Power Consumption: Approximately 7.7 watts typical
  • Sensor Power Supply (Proximitor/RPT): -24V DC
  • Sensor Power Supply (DC LVDT): +15V DC
  • Sensor Power Supply (AC LVDT): 2.3 Vrms at 3400 Hz sine wave
  • Sensor Power Supply (Rotary Potentiometer): -12.38V DC
  • Operating Temperature: -30°C to +65°C (-22°F to +150°F)
  • Storage Temperature: -40°C to +85°C (-40°F to +185°F)
  • Humidity: 95% non-condensing
  • Agency Approval: None
  • Dimensions (H × W × D): 241.3 mm × 24.4 mm × 241.8 mm (9.50 in × 0.96 in × 9.52 in)
  • Weight: 0.91 kg (2.0 lbs)

Functional Features:

  • 4-channel position monitor accepting proximity, RPT, DC LVDT, AC LVDT, and rotary potentiometer inputs
  • Programmable measurement functions include: axial (thrust) position, differential expansion (standard single ramp, non-standard single ramp, dual ramp, complementary), case expansion, and valve position
  • Channels are programmed in pairs — Channels 1&2 perform one function, Channels 3&4 perform another (or the same) function
  • Only Channels 3&4 can perform case expansion monitoring
  • Continuously compares current machine position with programmed alarm setpoints to drive alarms
  • Alarm setpoints configured via 3500 Rack Configuration Software
  • Alert and Danger setpoints programmable for each effective proportional value
  • Front panel LEDs: OK, TX/RX, and Bypass indicators
  • Ships unconfigured from factory — can be configured for multiple different applications

Application Scenarios:

  • Steam turbine axial displacement (thrust) monitoring
  • Differential expansion monitoring between rotor and casing
  • Case expansion monitoring for large turbines
  • Valve position monitoring
  • Power generation, petrochemical, and metallurgical industries

Performance Parameters:

  • Channel count: 4 channels per module (programmed in pairs)
  • Sensitivity (Axial Position): 3.937 mV/mm (100 mV/mil) or 7.874 mV/mm (200 mV/mil)
  • Sensitivity (Differential Expansion): 0.394 V/mm (10 mV/mil) or 0.787 V/mm (20 mV/mil)
  • Sensitivity (Ramp Differential Expansion): 0.394 V/mm to 7.874 V/mm depending on configuration
  • Sensitivity (DC LVDT Case Expansion): 0.05 V/mm to 0.22 V/mm depending on configuration
  • Sensitivity (AC LVDT Case Expansion): 28.74 mV/V/mm to 9.45 mV/V/mm depending on configuration

Material Composition:

  • High-reliability electronic components on multi-layer PCB
  • Metal module enclosure with conformal coating
  • Gold-plated backplane edge connectors

Structural Features:

  • Full-height module form factor
  • Front panel with OK, TX/RX, and Bypass LED indicators
  • Rear I/O module (135145-01) with external terminal connections for field wiring
  • Plug-in design compatible with any accessible rack slot

Working Principle:
The 3500/45-02-00 receives analog signals from position sensors (proximity probes, RPT, DC LVDT, AC LVDT, or rotary potentiometers) via the external I/O module. It conditions the input signals, performs the programmed position measurement function, compares the measured values against user-programmable alarm setpoints (Alert and Danger), and drives alarm outputs when setpoints are exceeded.