Brad Communications PC104-DPIO

Product Introduction PC104-DPIO is a digital I/O module from Brad Communications (now Molex Woodhead) in PC104 form factor. The card plugs into industrial PC PC104 slots, providing optically isolated digital input and output channels for embedded industrial control, test equipment, and military test systems.

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Description

Brad Communications PC104-DPIO

Technical Specifications

  • Product type: PC104 digital I/O module
  • Bus: PC104
  • DI channels: 16 isolated inputs
  • DO channels: 16 isolated outputs
  • Input voltage: DC24 V
  • Output voltage: DC24 V
  • Isolation: 1500 VAC
  • Supply: PC104 5 V
  • Operating temperature: -40 °C to +85 °C wide temperature
  • Storage temperature: -55 °C to +105 °C
  • Humidity: 5 % to 95 %, non-condensing
  • Protection: IP20
  • Installation: PC104 stacking
  • Terminals: Screw terminals

Functional Features

  • PC104 industrial bus expansion
  • 16 DI / 16 DO optically isolated
  • 1500 VAC channel isolation
  • Wide temperature -40 °C to +85 °C
  • Front panel LEDs per channel
  • DOS/Windows/Linux drivers
  • Single-ended/differential input selectable
  • Output latch with readback
  • Industrial hardened design
  • Military test environment

Application Scenarios

  • Embedded industrial PC switch I/O expansion
  • Military test equipment I/O
  • Traffic signal control system
  • Semiconductor equipment test
  • Laboratory data acquisition

Materials and Construction

  • PCB: FR4 wide-temperature board
  • Optocouplers: Optical isolation chips
  • Connector: stacking connector
  • Terminals: Screw terminals
  • Passive components: TVS, resistors
  • No housing (bare board)

Structural Features

  • standard 96 mm × 90 mm board
  • Four mounting holes
  • Front panel terminals and LEDs
  • bus stacking headers
  • Fanless cooling
  • Hardened components

Working Principle The bus reads input ports; field signals convert to digital levels through optocouplers. Writing to output ports drives field actuators through optocouplers. LEDs indicate per-channel status. Drivers provide Windows/Linux API.

Installation Requirements

  • With industrial PC power off, insert and stack cards
  • Field wires to terminals
  • Correct wiring orientation
  • Grounding
  • Temperature -40 °C to +85 °C
  • Install driver software
  • Tighten mounting screws

Precautions

  • Power off before board insertion/removal
  • Input/output must not exceed DC24 V
  • Wear ESD wrist strap
  • Store spares in anti-static packaging
  • Driver version matches OS
  • Tighten terminals