Honeywell MC1AB37 4022.437.1856

Product Introduction MC1AB37 4022.437.1856 is a power supply module for the Honeywell TPS/TDC3000 distributed control system, part number 4022.437.1856. The module converts external AC to TPS rack DC working voltages, powering control, I/O, and communication cards with redundant parallel operation and fault alarm. It is a card inserted in the TPS rack power slot for large petrochemical, refining, and chemical DCS systems.

Category:

Description

Honeywell MC1AB37 4022.437.1856

Technical Specifications

  • Product type: DCS rack power supply
  • Input: AC120/240 V
  • Output: DC5 V, DC12 V, DC24 V
  • Rated current: Multiple voltage rails
  • Redundancy: Dual power parallel
  • Isolation: Input/output isolated
  • Temperature: 0 °C to +60 °C
  • Storage: -20 °C to +70 °C
  • Humidity: 5 % to 95 %, non-condensing
  • Protection: IP20
  • Installation: Eurocard plug-in
  • Certifications: UL, CE

Functional Features

  • Multi-rail DC supply for TPS rack
  • Dual power redundant parallel without interruption
  • Input overvoltage, undervoltage monitoring
  • Output overcurrent and short-circuit protection
  • Front panel LEDs for power normal and fault
  • AC input isolated from DC output
  • Fault relay contact output
  • Industrial-grade components
  • Hot-swap online replacement
  • Continuous DCS operation

Application Scenarios

  • Honeywell TPS rack power
  • Refinery DCS control rack supply
  • Petrochemical TDC3000 system power
  • Large chemical DCS redundant power
  • Plant analog control unit supply

Materials and Construction

  • Front panel: Metal panel
  • PCB: FR4 board with conformal coating
  • Power: Switching power modules, filter capacitors
  • Relay: Fault alarm relay
  • Connector: Gold-plated Eurocard
  • Heat: Aluminum substrate power devices

Structural Features

  • Eurocard plug-in in TPS rack power slot
  • Front panel LEDs and fault relay contacts
  • Board partitions between EMI filter, power conversion, output
  • Power devices mounted on metal heat spreader
  • Card locking mechanism
  • Metal panel shielding

Working Principle External AC120/240 V after EMI filtering and rectification feeds a switching converter; a high-frequency transformer isolates and steps down, rectifying and filtering to DC5 V, DC12 V, DC24 V, delivered through backplane gold fingers to rack cards. Dual supplies current-share in redundancy. Monitoring circuits detect rail voltages; abnormalities trigger LEDs and relay contacts.

Installation Requirements

  • Insert power slot with power off
  • Connect AC input per drawing
  • Dual supplies on independent AC loops
  • Rack grounding
  • Temperature 0 °C to +60 °C
  • Verify input voltage after power-up

Precautions

  • Confirm redundant other module before online replacement
  • AC input voltage must not be wrong
  • Do not overload
  • Store spares in moisture-proof packaging
  • Periodically check output voltage
  • After replacement confirm power status from CPU software