ICS Triplex T8111C

Product Overview

The T8111C is a Trusted TMR Processor Module engineered for mission-critical control systems. It utilizes a Triple Modular Redundant (TMR) architecture with Hardware-Implemented Fault Tolerance (HIFT) to detect and isolate hardware faults rapidly. This module serves as the central processing unit within the Trusted system, handling logic execution, system diagnostics, and communication management. Its SIL 3 certification confirms compliance with the highest safety standards for industrial process automation.

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Description

ICS Triplex T8111C

Technical Specifications

Parameter Specification
Model Number T8111C
Product Type Trusted TMR Processor Module
Brand ICS Triplex
Safety Certification IEC 61508 SIL 3
Redundancy Architecture Triple Modular Redundancy (TMR)
Fault Tolerance 3-2-0 with Hardware Implemented Fault Tolerance (HIFT)
Voltage Range 20 to 32 VDC
Heat Dissipation 80 W
Maximum Load 80 W
Processor Clock 100 MHz
I/O Interface Triple redundant Inter-Module Bus
SOE Buffer Size 1000 events, transferred to CI buffer of 4000 events
Programming Languages IEC 61131-3 compatible
Diagnostics Interface RS232 serial port
Communications 2 × RS422/485 (configurable 2-wire/4-wire), 1 × RS485 (2-wire)
Time Synchronization IRIG-B002, B122
Operating Temperature 0°C to 60°C
Non-Operating Temperature -25°C to 70°C
Dimensions 30.3 cm × 9.3 cm × 26.6 cm
Weight 2.94 kg

Functional Features

  • Triple Modular Redundancy: Operates on a 3-2-0 voting scheme to ensure uninterrupted processing
  • HIFT Technology: Detects and corrects hardware faults automatically, reducing nuisance alarms
  • Hot-Swap Support: Allows module replacement during operation without reloading programs
  • Time-Stamped Fault Historian: Records fault events with precise timestamps for advanced diagnostics
  • Flexible Programming: Compatible with IEC 61131-3 languages for easy logic development
  • Comprehensive Communications: RS232, RS422/485, and IRIG-B time synchronization interfaces
  • Front-Panel Diagnostics: LED indicators and RS232 diagnostic port for real-time monitoring

Application Scenarios

  • Emergency Shutdown (ESD) systems
  • Turbine and compressor control
  • Burner Management Systems (BMS)
  • Chemical and petrochemical plant safety control
  • Power generation and oil refinery operations
  • Fire & Gas detection systems

Performance Parameters

  • Processing Speed: 100 MHz clock with deterministic execution
  • Fault Detection Speed: Hardware-level detection and response faster than software solutions
  • Event Recording: 1000-event SOE buffer with 1 ms resolution
  • Communication Speed: High-speed serial interfaces for distributed I/O

Material Composition

  • Enclosure: Industrial metal housing with protective finish
  • Circuit Board: Conformal-coated multilayer PCB
  • Components: Extended-temperature-range industrial-grade processors and memory
  • Connectors: High-reliability backplane and communication connectors

Structural Characteristics

  • Chassis Integration: Designed for installation in T8100 Trusted chassis
  • Front-Panel Interface: LED indicators, diagnostic port, and status displays
  • Triple Backplane Connection: Three independent connections to the Inter-Module Bus
  • Robust Mechanical Design: Built for continuous industrial operation

Working Principle

Three independent processor modules execute the same control program simultaneously. Each processor reads inputs, executes logic, and computes outputs independently. A hardware voter compares the three output sets and forwards the 2oo3 majority result to the output modules. Internal self-test circuits continuously verify processor health, memory integrity, and clock accuracy. Detected faults trigger automatic channel exclusion and generate timestamped diagnostic records.

Installation Requirements

  • Install in a T8100 Trusted chassis slot
  • Connect redundant power supplies within the 20–32 VDC range
  • Configure IRIG-B time synchronization if required
  • Establish RS422/485 communication links to external devices
  • Ensure proper chassis grounding and ventilation

Operating Precautions

  • Monitor front-panel LEDs for processor status indication
  • Maintain all three processor channels for full TMR redundancy
  • Replace faulty processors using hot-swap procedures
  • Back up application programs before performing maintenance
  • Verify time synchronization accuracy for SOE recording