ABB PM150V08 (3BSE009598R1)
ABB PM150V08 (3BSE009598R1) - Image 2

ABB PM150V08 (3BSE009598R1)

Product Brief:​ The PM150V08 is a CPU module from ABB’s AC 800M controller family, positioned as the mid-range processor (between PM851/PM861 and the high-end PM891/PM892). The “V08” denotes 8 MB application memory / flash​ (some literature: “V08” = version with 8 MB user program + 16 MB flash). It executes IEC 61131-3 control programs, handles communication with I/O (S800 via ModuleBus, Profibus DP via CI854, Modbus TCP via onboard Eth, etc.), and connects to 800xA Aspects Server via Ethernet (OPC DA/HDA/AE, MMS). It supports redundant CPU pairing (1:1 hot-standby with automatic switchover) and online download of qualified program changes.

Request Quote
Category: SKU: ABB PM150V08 (3BSE009598R1)

Description

ABB PM150V08 (3BSE009598R1)

  • Technical Specifications:
    • CPU Type: 32-bit RISC processor, deterministic scan
    • Memory: 8 MB application RAM (user program + data); 16 MB Flash (OS + project archive + logs); battery-backed retentive variables (supercap + coin cell backup ≥5 years typical)
    • Cycle Time: Configurable; typical 50–500 ms for continuous tasks; fast task min ≈10 ms (depends on program size)
    • I/O Capacity: Up to 256 S800 I/O modules (local + remote); thousands of I/O points (practical limit set by scan time)
    • Communication Ports:
      • 2 × Ethernet 10/100 Mbps (RJ45) — for plant network (800xA), Modbus TCP, IEC 61850 (option), OPC (via Connectivity Server)
      • 1 × RS-232/485 (configurable — for local service, Modbus RTU)
      • CEX-Bus (Compact Extended Bus) — for option cards (CI854 Profibus DP, CI871 Modbus TCP card, CI840 S800 I/O Interface, etc.)
      • ModuleBus — for direct connection of up to 12 local S800 I/O modules on baseplate (TB807/TB820)
    • Redundancy: Supports 1:1 hot-standby (two PM150V08 + sync cable + redundant PSU/CEX cards)
    • Power: From AC 800M baseplate (24 V DC, typ. 15 W max)
    • Indicators: Run, Error, Sync (on standby), Com Active, Battery Low, Eth Link/Act
    • Operating Temp.: 0 °C to +60 °C
    • Mounting: Into AC 800M CPU baseplate (BC810, BC820) — occupies leftmost slot
    • Certifications: CE, UL 61010-1, cULus, ATEX / IECEx Zone 2 (with appropriate system cert), SIL2 capable in safety-related loops (with PMxxxx-HS + S800 SIL I/O)
    • Firmware: Compatible with Control Builder M (version must match — e.g., CB M 5.1.x for FW 5.1.x)
  • Functional Features:
    • IEC 61131-3 programming (FBD, LD, ST, IL, SFC)
    • Online trend, watch window, force (password protected)
    • Integrated OPC server via 800xA Connectivity; direct MMS/GOOSE for IEC 61850 (option)
    • Retentive variables, recipe handling, sequence control (SFC)
    • Time sync via NTP/SNTP or IRIG-B (with option card / system clock source)
    • Extensive diagnostics uploaded to 800xA — module health, I/O error rates, comm statistics
  • Application Scenarios:
    • Process unit control in System 800xA DCS (boiler, reactor, separation column)
    • Retrofit of Advant Controller 450 nodes — AC 800M + PM150V08 runs converted function blocks
    • Hybrid process — batch + continuous (S88/S95 concepts supported via 800xA Batch)
    • Water/wastewater treatment plant master controller with Profibus DP to remote I/O
  • Material & Structure:
    • Housing: Aluminum/steel shielded module with plastic front bezel
    • Connectors: RJ45 (Eth 1 & 2), D-sub 9-pin (RS-232/485), CEX-bus edge connector, ModuleBus gold-finger
    • Battery: Coin cell (CR2032 or similar) on baseplate or on CPU — backs up retentive memory when 24 V absent
  • Working Principle:

    On power-up the boot loader initializes hardware, loads firmware & application from Flash into RAM, performs I/O self-test, synchronizes time, then enters cyclic execution: read inputs from I/O image → execute control logic (task(s)) → write outputs → handle communication & diagnostics → update watchdog. In redundant config, standby mirrors primary’s image via high-speed sync link and takes over on watchdog failure within one scan.

  • Installation Requirements:
    • Insert PM150V08 into BC810/BC820 baseplate (leftmost slot); ensure key matches (PM series key different from CI/AI/DI etc.)
    • Insert CEX option cards (CI854 etc.) if used; connect Ethernet cables to plant LAN / engineering laptop
    • Connect 24 V DC to baseplate PSU; verify polarity & voltage
    • In Control Builder M: create new project / open existing; set CPU type = PM150V08; download firmware if mismatch; download application
    • After download: verify Run LED green; check I/O communication (ModuleBus or CEX-bus LEDs)
  • Precautions:
    • Firmware version must be compatible with Control Builder M version — always check ABB compatibility matrix before upgrading
    • Before removing from live redundant pair: ensure standby is healthy & primary — removing active CPU forces switchover
    • Battery: replace per maintenance schedule (every 3–5 years) — loss with power off clears retentive vars & RTC drifts; keep backup of application on PC / 800xA server
    • For online changes: qualify change as “online-modifiable” in Control Builder; major structural changes require cold restart — plan with operations
    • Handle with ESD precautions; do NOT touch gold edge-f

Related products