Bently 3500/60‑163179‑01

Product Brief Introduction: It is the core main board unit for 3500/60 temperature monitor, supports six‑channel temperature signal acquisition, compatible with RTD resistance temperature detector and TC thermocouple input. It measures bearing metal temperature, stator winding temperature and process medium temperature for rotating machinery, compares measured value with programmable alarm threshold, outputs alarm signal to relay module, realizes machinery over‑temperature monitoring and protection, complies with API‑670 machinery protection specificationBaker Hugh…。

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Description

Bently 3500/60‑163179‑01

Technical Specifications:

  • Channel quantity: 6 independent measuring channels
  • Input signal type: Pt100 RTD (3‑wire /4‑wire), multiple types thermocouple (K, J, T, E etc.)
  • A/D conversion: 24‑bit high‑precision analog‑digital conversion
  • Operating temperature: ‑30°C ~ +65°C
  • Storage temperature: ‑40°C ~ +85°C
  • Weight: 0.82kg
  • Dimension: 241mm × 24.4mm × 103mm
  • Power consumption: Max 7.5W Functional Features:
  1. Mixed input support: single module can configure partial channels for RTD and other channels for thermocouple
  2. Cold junction compensation function for thermocouple measurement
  3. User programmable high‑alarm, high‑high‑alarm threshold for every channel
  4. Channel open‑circuit, short‑circuit fault self‑diagnosis
  5. Temperature measurement value and channel fault status transmit to rack backplane bus for gateway uploading to DCS/SCADA system
  6. Supports triple modular redundant TMR installation mode for high‑safety application Application Scenarios: Monitor radial bearing, thrust bearing metal temperature of turbine, compressor, generator; motor stator winding temperature; compressor suction‑discharge gas temperature; steam pipeline temperature in power, petrochemical, metallurgy industry rotating machinery protection systemBaker Hugh… Performance Parameters: High‑precision temperature sampling; supports absolute temperature monitoring and temperature‑difference monitoring; fault self‑diagnosis real‑time detection of sensor wiring abnormal; all channel parameters configurable by 3500 rack configuration software Material Composition: Main circuit board: Industrial FR‑4 printed circuit board; front panel: Anodized aluminum alloy; backplane connector: Gold‑plated European‑style high‑density connector; internal chips: Industrial‑grade analog acquisition chip, MCU control chip, high‑stability reference resistance Structural Characteristics: Full‑height front plug‑in card for 3500 rack; front panel with LED channel status indicators; rear side connects with matched rear termination I/O module of rack; locked by mounting screws to resist mechanical vibration from industrial site Working Principle: RTD converts temperature value to resistance variation, thermocouple converts temperature difference to millivolt voltage signal. The module conditions analog input signal, completes cold‑junction compensation for thermocouple, performs 24‑bit A/D conversion, converts digital signal to actual temperature reading. Compare reading with preset alarm threshold, generate alarm flag when exceeding set‑point, transmit alarm status to rack bus and relay output module。 Installation Requirements:
  7. Power off rack before installation, wear anti‑static wrist strap
  8. Insert into correct rack front slot, must match corresponding rear termination I/O module (internal termination or external termination version) at rack rear side
  9. Sensor signal wiring shall adopt dedicated compensation cable for thermocouple; RTD shall strictly follow 3‑wire or 4‑wire wiring requirement
  10. Avoid ground loop interference, keep unified ground reference for all temperature sensors
  11. After hardware installation, download channel configuration file via 3500 configuration software, confirm sensor type setting for each channel Usage Precautions:
  12. Non‑isolated version module needs to prevent multi‑point grounding of sensor cables to avoid ground loop leading to measurement drift
  13. For thermocouple channel, keep rear I/O module good heat dissipation to guarantee cold‑junction compensation accuracy
  14. Do not apply over‑range voltage to analog input channels
  15. Regularly check channel fault log, timely handle sensor wiring aging problem
  16. Back‑up configuration file after completing parameter setting for convenient fault recovery