Description
ELAU MAX‑4‑11‑03‑128‑99‑1‑0‑00
Technical Specifications:‑Main‑processor‑Profive‑T5‑CPU,‑32‑MB‑RAM,‑128‑MB‑flash‑program‑memory,‑real‑time‑VxWorks‑operating‑system,‑24 V‑DC‑control‑power‑supply,‑SERCOS‑4‑M‑baud‑fiber‑optic‑communication‑interface‑for‑MC‑4‑servo‑drives,‑RJ45‑Ethernet‑interface‑for‑HMI‑and‑PC‑programming‑connection,‑analog‑input‑channels,‑digital‑input‑output‑expansion‑interface,‑supports‑Profibus‑DP‑field‑bus‑expansion‑option‑card,‑protection‑grade‑IP20,‑cabinet‑rack‑mount‑installation,‑operating‑ambient‑temperature‑0 °C‑45 °C,‑unit‑net‑weight‑2.2 kg.‑Maximum‑controllable‑axis‑quantity‑99‑servo‑axes.
Functional Features:‑Real‑time‑multi‑task‑motion‑control‑operating‑system‑guarantees‑deterministic‑motion‑cycle‑calculation‑for‑up‑to‑99‑axes.‑SERCOS‑fiber‑optic‑bus‑realizes‑high‑speed‑noise‑immune‑digital‑communication‑with‑multiple‑MC‑4‑servo‑drives.‑Executes‑rich‑motion‑functions‑including‑multi‑axis‑synchronization,‑electronic‑cam‑profile‑operation,‑electronic‑gear‑synchronization,‑flying‑shear‑and‑continuous‑path‑interpolation‑motion.‑Ethernet‑interface‑supports‑PC‑program‑download,‑online‑debugging‑and‑HMI‑human‑machine‑interface‑connection.‑Reserved‑analog‑and‑digital‑I/O‑channels‑process‑machine‑interlock‑logic‑signals.‑Supports‑Profibus‑DP‑field‑bus‑expansion‑to‑connect‑third‑party‑remote‑I/O‑devices.‑Built‑in‑large‑capacity‑fault‑event‑history‑memory‑for‑production‑failure‑trace‑analysis.‑Supports‑parameter‑and‑program‑backup‑to‑internal‑flash‑memory‑and‑external‑storage‑media.‑High‑deterministic‑control‑cycle‑ensures‑multi‑axis‑synchronization‑precision‑for‑high‑speed‑production‑equipment.
Application Scenarios:‑Large‑scale‑packaging‑production‑lines‑with‑multi‑dozens‑of‑servo‑axes,‑large‑format‑rotary‑printing‑machinery,‑complex‑multi‑axis‑textile‑automation‑production‑equipment,‑continuous‑material‑processing‑automation‑lines,‑special‑purpose‑multi‑axis‑processing‑machinery‑requiring‑mass‑axis‑coordinated‑motion‑control.
Performance Parameters:‑Deterministic‑real‑time‑motion‑control‑cycle‑time,‑CE‑and‑UL‑industrial‑safety‑certification‑compliance.
Material Composition:‑Cold‑rolled‑steel‑sheet‑metal‑cabinet‑mount‑housing,‑multi‑layer‑high‑speed‑digital‑printed‑circuit‑board‑assembly,‑aluminum‑alloy‑heat‑dissipation‑radiator‑for‑processor‑unit,‑reinforced‑plastic‑terminal‑blocks‑and‑connector‑housings.
Structural Features:‑Standard‑cabinet‑rack‑mount‑compact‑structure‑form.‑Front‑panel‑equipped‑with‑multiple‑LED‑status‑indicator‑lamps‑for‑power‑supply,‑system‑run‑status,‑bus‑communication‑and‑fault‑alarm‑indication.‑SERCOS‑fiber‑optic‑port,‑RJ45‑Ethernet‑port‑and‑field‑bus‑expansion‑slot‑arrange‑on‑front‑and‑rear‑panel‑area.‑Internal‑large‑capacity‑flash‑memory‑chip‑stores‑user‑motion‑program‑and‑all‑system‑configuration‑parameters.‑External‑I/O‑terminal‑blocks‑arrange‑on‑unit‑front‑side‑for‑easy‑on‑site‑wiring‑operation.
Working Principle:‑MAX‑4‑controller‑runs‑user‑motion‑application‑program‑under‑VxWorks‑real‑time‑operating‑system.‑It‑generates‑position‑set‑point‑command‑for‑each‑servo‑axis‑according‑to‑pre‑programmed‑motion‑logic‑and‑synchronization‑rules.‑Motion‑command‑data‑transmits‑to‑each‑connected‑MC‑4‑servo‑drive‑through‑SERCOS‑fiber‑optic‑bus‑in‑deterministic‑real‑time‑cycle.‑Controller‑receives‑axis‑actual‑position‑and‑status‑feedback‑data‑returned‑from‑each‑servo‑drive‑and‑completes‑multi‑axis‑coordination‑calculation‑in‑each‑control‑cycle.‑It‑processes‑digital‑and‑analog‑interlock‑signals‑meanwhile‑and‑triggers‑corresponding‑safety‑response‑logic‑when‑fault‑signal‑input‑detected.‑Ethernet‑interface‑realizes‑program‑download,‑online‑debug‑and‑HMI‑data‑exchange‑function‑with‑upper‑level‑host‑computer‑and‑human‑machine‑interface‑device.
Installation Requirements:‑Mount‑unit‑inside‑IP54‑rated‑industrial‑control‑cabinet‑on‑standard‑equipment‑rack.‑Reserve‑sufficient‑surrounding‑ventilation‑clearance‑for‑processor‑module‑heat‑dissipation.‑Route‑SERCOS‑fiber‑optic‑cables‑separately‑away‑from‑high‑power‑power‑cables.‑Complete‑reliable‑protective‑earth‑connection‑for‑controller‑metal‑housing.‑Strictly‑follow‑terminal‑definition‑to‑complete‑24 V‑DC‑control‑power‑supply,‑digital‑and‑analog‑I/O‑signal‑wiring‑work.‑Keep‑Ethernet‑communication‑cable‑separated‑from‑high‑power‑cable‑routing‑paths‑to‑avoid‑electromagnetic‑interference‑influence‑on‑communication‑quality.
Usage Notes:‑Keep‑cabinet‑internal‑ambient‑humidity‑within‑5‑85 %‑non‑condensing‑scope.‑Do‑not‑apply‑24 V‑DC‑control‑power‑supply‑voltage‑beyond‑allowable‑tolerance‑range.‑Complete‑full‑user‑program‑and‑parameter‑backup‑before‑system‑commissioning‑and‑equipment‑modification‑work.‑Cut‑off‑controller‑total‑power‑supply‑before‑insert‑or‑remove‑field‑bus‑expansion‑option‑card.‑Do‑not‑operate‑device‑beyond‑0 °C‑45 °C‑ambient‑temperature‑specification‑range.‑Inspect‑fiber‑optic‑connector‑clean‑condition‑regularly‑during‑long‑term‑equipment‑maintenance‑cycle.
