HIMA K9202B

Product Introduction K9202B is a power supply module for HIMA HIMax/H41q safety PLC systems manufactured by HIMA of Germany. The module converts external DC24 V input to internal rack working voltages and supplies safety controller racks, supporting redundant parallel operation. It is a Eurocard plug-in installed in the HIMA rack power slot for SIS safety instrumented systems and emergency shutdown systems.

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Description

HIMA K9202B

Technical Specifications

  • Module type: Safety PLC system power module
  • Input voltage: DC24 V (19.2 to 31.2 V range)
  • Output voltage: DC5 V, DC24 V backplane
  • Rated output current: 5 V / 8 A, 24 V / 2 A
  • Redundancy: Dual power parallel redundancy
  • Isolation: Isolated between input and output
  • Temperature: -20 °C to +70 °C
  • Storage: -40 °C to +85 °C
  • Humidity: 5 % to 95 %, non-condensing
  • Protection: IP20
  • Installation: Eurocard plug-in
  • Safety level: SIL3
  • Efficiency: 85 % typical

Functional Features

  • Stable DC5 V and DC24 V supply for HIMA safety PLC rack
  • Dual power redundancy parallel; single fault leaves system running
  • Input undervoltage and overvoltage monitoring with LED alarm and CPU report
  • Output overcurrent and short-circuit protection
  • Front panel LEDs for power normal, input voltage, output voltage
  • Electrical isolation between input and output
  • Wide-temperature design -20 °C to +70 °C
  • Hot-swap support for redundant online replacement
  • Industrial-grade components for long-term reliability
  • Meets SIL3 safety requirements

Application Scenarios

  • HIMA HIMax safety PLC rack supply
  • H41q/H51q redundant power
  • Petrochemical SIS safety system power
  • Power plant ESD emergency shutdown supply
  • Offshore platform safety controller rack power

Materials and Construction

  • Front panel: Flame-retardant engineering plastic
  • PCB: FR4 multilayer board with conformal coating
  • Power components: DC/DC converters, filter capacitors
  • Passive components: Electrolytic capacitors, TVS diodes, metal film resistors
  • Connector: Gold-plated Eurocard backplane connector
  • Heat dissipation: Aluminum substrate power components

Structural Features

  • Eurocard plug-in in HIMA rack power slot
  • Front panel LED status indicators
  • Board partitions between power conversion, filtering, and control areas
  • Power components mounted on metal heat spreader
  • Card locking mechanism resisting plant vibration
  • Dual power current-sharing circuit

Working Principle External DC24 V enters input terminals; after filtering and surge protection it feeds a DC/DC converter that steps down to system DC5 V and DC24 V, supplied through backplane gold fingers to all I/O and CPU modules. In dual redundancy both modules current-share; on single-module failure the other automatically carries full load. Monitoring circuitry continuously detects input/output voltage; abnormalities trigger LEDs and backplane report to CPU.

Installation Requirements

  • Insert card into rack power slot with power off
  • Connect external DC24 V per drawing
  • Connect dual supplies to independent V loops
  • Rack grounding
  • Cabinet temperature -20 °C to +70 °C
  • Verify input voltage polarity after power-up

Precautions

  • Confirm redundant other module is healthy before online replacement
  • Do not reverse V polarity
  • Do not overload the power module
  • Periodically inspect output voltage stability
  • Store spares in moisture-proof anti-static packaging
  • After replacement, confirm power status from CPU software