Honeywell FC-TSAI-1620

Product Introduction FC-TSAI-1620 is the field termination assembly matched with Honeywell SAI-1620 safe analog input module in Safety Manager FSC SIS system. It provides 16 channel field wiring termination interface for 4-20mA transmitters and safety related analog sensors. It separates field hazardous side wiring and system logic side circuit, provides signal routing and loop protection. It divides 16 channels into two groups of 8 channels with common ground reference. It supports installation in Class I Division 2 hazardous location when following certified installation rules. It transmits field analog signal to SAI-1620 input module through dedicated interconnection cable.

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Description

Honeywell FC-TSAI-1620

Technical Specifications

  • Channel Quantity: 16 analog input channels, 2 groups × 8 channels
  • Supported Signal: 4mA to 20mA DC analog input
  • External Supply Voltage: 30VDC maximum
  • Working Temperature: -20°C to +70°C
  • Storage Temperature: -40°C to +85°C
  • Relative Humidity: 5% to 95% RH non-condensing
  • Isolation Rating: 1500VAC between field side and logic side
  • Mounting: 35mm standard DIN rail mounting
  • Certification: TÜV SIL2, UL, CSA, CE, FM

Functional Features It provides removable screw terminal blocks for convenient field instrument wiring. Each channel integrates overvoltage and surge suppression circuit. It supports open circuit and short circuit loop diagnostic pass-through to SAI-1620 module. It has printed channel marking on terminal cover for easy identification. It supports signal wiring for safety related and non-safety related analog instruments. It uses dedicated system interconnection cable to connect with SAI-1620 processor module. It provides common ground terminal for each group of 8 channels.

Application Scenarios SIS 4-20mA safety transmitter signal termination Petrochemical hazardous area analog sensor wiring interface Refinery furnace safety pressure and temperature instrument termination Natural gas plant safety instrument signal marshalling Chemical reactor safety level and flow signal termination Safety Manager SAI-1620 matching FTA spare part

Performance Parameters

  • Loop Signal Transmission Accuracy: ±0.05% full scale
  • Insulation Resistance: Greater than 1000 MΩ
  • Mean Time Between Failures: 940000 hours
  • Surge Withstand: 2kV line to ground
  • Channel Crosstalk: Less than 0.1%

Material Composition FR4 flame retardant PCB substrate Nylon UL94 V-0 screw terminal blocks Tinned copper terminal pins Metal film precision resistors TVS transient voltage suppression diodes Transparent polycarbonate marking cover Steel DIN rail elastic clip ABS plastic locking components

Structural Features Flat rectangular DIN rail mount FTA structure. Front side is removable screw terminal block for field wiring. Rear side multi-pin connector interfaces with interconnection cable to SAI-1620 module. 16 channels are grouped clearly on PCB layout. Ground bus bar runs through each channel group. Transparent cover protects terminal screws and displays channel number marking. Back side elastic clip locks firmly on 35mm DIN rail.

Working Principle Field 4-20mA signal from safety transmitter enters the field side terminal block. The signal passes through surge protection circuit and isolation barrier. The conditioned analog signal is transmitted to SAI-1620 safe input module via dedicated interconnection cable. The FTA keeps continuous signal path and transfers loop fault condition to the processor module. The common ground bus provides reference potential for each 8-channel group.

Installation Requirements Mount FC-TSAI-1620 on 35mm DIN rail and confirm rail locking. Wire field instrument shielded twisted pair cable to field side terminals. Connect the dedicated interconnection cable between FTA and SAI-1620 module. Configure channel parameters in Safety Manager engineering software. Power on the loop and verify signal reading and fault diagnostic function. Separate hazardous wiring and safe zone wiring in different cable trays.

Usage Notes Only matched safe analog input module can be used with this FTA. Shielded twisted pair cable is mandatory for 4-20mA instrument wiring. Tighten terminal screws to specified torque to avoid poor contact under vibration. Do not apply AC voltage to any input terminal. Follow hazardous area installation standards when deployed in explosive zone.