Kollmorgen CR065503

Product Overview The CR065503 is a higher-power digital servo drive from Kollmorgen’s SERVOSTAR CD drive family, designed for demanding industrial automation applications. Operating from three-phase 230/480 VAC power input, this drive delivers continuous output current of 6.5 Amps RMS per phase with significant peak current capability. It is engineered for medium to high-power machine tools, robotics, metal forming, and heavy-duty material handling systems where higher torque and power output are required.

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Description

Kollmorgen CR065503

Technical Specifications

Parameter Category Specific Specification
Manufacturer Kollmorgen (Danaher Motion)
Product Family SERVOSTAR CD Series
Power Supply 3-Phase, 230/480 VAC nominal
Input Current 8.5/4.2 Amps per phase (230/480 VAC)
Input Power 3.4/3.5 kVA (230/480 VAC)
Output Voltage 230/480 VAC
Output Current 6.5 Amps RMS continuous per phase
Peak Output Current Up to 19.5 Amps RMS (500 ms duration)
Output Power 2.6/5.4 kVA (230/480 VAC)
PWM Frequency 8 kHz
Control Modes Position, velocity, torque control
Feedback Incremental encoder, resolver, SFD, absolute encoder
Torque Update Rate Up to 16 kHz
Communication SynqNet, optional EtherCAT, CANopen, Modbus TCP
Protection Overcurrent, overvoltage, undervoltage, overtemperature, phase loss, ground fault
Operating Temperature +5°C to +45°C
Storage Temperature -25°C to +55°C
Protection Class IP20

Key Features

  • Higher Power Capacity: 6.5A continuous output current with 3:1 peak-to-continuous ratio, enabling high-torque acceleration of large inertia loads
  • Dual Voltage Input: Accepts both 230 VAC and 480 VAC three-phase input, providing flexibility for different facility power standards
  • Advanced Thermal Management: Enhanced heat sink design with higher thermal mass and surface area for reliable continuous operation at rated power
  • Multiple Feedback Technologies: Supports all major feedback types including incremental encoders, resolvers, SFD smart feedback, and absolute encoders
  • Robust Protection Suite: Comprehensive protection including ground fault detection for enhanced safety in personnel-proximity applications
  • High-Speed Communication: Standard SynqNet with options for industrial Ethernet protocols supporting real-time motion control

Application Scenarios

  • Large CNC machining centers: Drives axis motors in gantry mills, boring mills, and large vertical machining centers
  • Industrial robots: Powers medium to large payload articulated robots and Cartesian coordinate robots
  • Metal forming presses: Controls servo press drives, roll feeds, and transfer systems in stamping operations
  • Plastic injection molding: Drives injection and clamp units in all-electric and hybrid injection molding machines
  • Winders and unwinders: Controls tension and speed in paper, film, and metal coil processing lines
  • Test stands: Powers dynamometers and material testing equipment requiring precise torque control

Performance Parameters The drive delivers the SERVOSTAR CD family’s characteristic 800 Hz speed loop bandwidth with enhanced power capability. The 6.5A continuous rating enables driving motors up to approximately 2.5 kW continuous power at 230 VAC or 5 kW at 480 VAC. Peak current of 19.5A provides 3:1 overload capability for acceleration and transient load conditions. The drive maintains current loop bandwidth of 3-5 kHz across the full operating range. Position loop resolution is 32-bit with feedforward compensation for tracking accuracy.

Material Composition The drive features a robust aluminum enclosure with heavy-duty powder coating for industrial environments. Power semiconductors are mounted on direct-bonded copper (DBC) ceramic substrates for optimal thermal and electrical performance. DC bus capacitors are high-grade electrolytic types with extended life ratings. The control PCB uses 6-layer construction with separate power and ground planes for noise immunity. Internal wiring employs high-temperature silicone-insulated conductors. Cooling fan (if equipped) uses ball-bearing motors with sealed housings for long life.

Structural Characteristics The drive has a larger footprint than lower-current models, reflecting the increased power handling capacity. The enclosure features integrated heat sink fins on three sides for maximum heat dissipation area. Front panel includes a 7-segment display for fault codes and status indication, supplementing the standard LED indicators. Terminal blocks are higher-capacity types rated for the increased wire gauges required for 6.5A service. Internal layout separates power and control sections with a metal shield barrier. The base includes both DIN rail clip and direct panel mounting options.