Description
Kollmorgen S400406-A
Technical Specifications
- Rated Supply Voltage: 115VAC to 400VAC (3-phase)
- Rated Output Current: 6A RMS
- Supported Feedback: Resolver, SinCos encoders, EnDat 2.1, BiSS
- PWM Clock Frequency: 8 / 16 kHz
- Current Controller Bandwidth: > 1.2 kHz
- Certifications: CE, UL/cUL, RoHS
Functional Features
- Fully Digital Control: Digital current controller with space vector modulation and PWM at 62.5 μs cycle time
- Multi-Feedback Support: Resolver, sine/cosine encoders, EnDat 2.1, BiSS, Hall sensors
- Integrated Position Controller: Stores motion tasks for autonomous execution
- Electronic Gearing: Master-slave operation with step/direction interface
- Onboard I/O: Programmable analog inputs, digital inputs, and digital outputs
- Communication: RS232 and CANopen onboard; expansion card slot for PROFIBUS, SERCOS, DeviceNet, SynqNet, PROFINET, EtherCAT
- Dynamic Braking: Internal brake resistor with dynamic power distribution across multiple amplifiers on common DC bus
- PC-Based Setup: Windows-based setup software with wizard; alternatively, keypad operation with LED display
Application Scenarios
- CNC Machine Tools: Precision axis control
- Industrial Robotics: Joint actuation
- Packaging Lines: High-speed material handling
- Semiconductor Manufacturing: Precision positioning systems
- Medical Equipment: High-precision imaging and surgical systems
- Test and Measurement: Precision motion control platforms
Performance Parameters
- Continuous Current: 6A RMS
- Peak Current: 15A (max. approx. 5 seconds)
- Voltage Rise Speed (dU/dt): 3.0 kV/μs at 115V; 3.3 kV/μs at 230V
- Overvoltage Protection Threshold: 455V at 230V supply
- Residual Voltage Drop: 4V at rated current
- Quiescent Dissipation: 12W (output stage disabled)
- Noise Emission: Max. 45 dB(A)
- Permitted Switch On/Off Frequency: 30 per hour
Material Composition
Metal housing with integrated EMC filter, IGBT power stage, digital signal processor, B6 bridge rectifier, soft-start circuit, and optically isolated I/O circuits. Compliant with RoHS Directive 2011/65/EU.
Structural Features
- Panel Mount: Vertical mounting orientation
- Compact Form Factor: 70mm width, 270mm height (without connectors), 171mm depth (without connectors)
- Weight: 2.7 kg
- Front Panel: 3-character 7-segment LED display and 2 operation keys
- Connectors: Power connectors for AC supply, DC bus, and motor; SubD connectors for resolver, encoder, PC/CAN, and encoder emulation
- Expansion Card Slot: Pre-installed slot for modular fieldbus and I/O expansion
- Natural Convection Cooling: No built-in fan (fan available as option)
- Shielding Connection: Direct shielding connection on the amplifier housing
Working Principle
The S400406-A receives three-phase AC input power, converts it to DC bus voltage through an internal B6 bridge rectifier with integrated soft-start circuit, and drives the brushless servo motor through its IGBT power stage using space vector modulation at 62.5 μs cycle time. The cascaded digital control loops (current → velocity → position) provide precise torque, speed, and position control. Multiple feedback types are processed through the optimized resolver and encoder interfaces. The expansion card slot allows adding fieldbus communication for integration into higher-level automation systems.
Installation Requirements
- Panel mounting in vertical orientation inside a closed switchgear cabinet
- Use non-painted (conductive) mounting plates for proper EMC grounding
- Ground bolt torque: 3.5 Nm; power connector torque: 0.5 to 0.6 Nm
- EMC-compliant shielding and grounding for all cables
- 24V DC auxiliary supply from isolated power source
- External fusing required: 10A time-delay fuse for AC supply (gRL/gL 400V/500V or class RK5/CC/J/T)
- Ambient temperature: 0°C to +40°C at rated data; +40°C to +55°C with 2.5%/K derating
- Altitude: unrestricted up to 1000m; 1.5%/100m derating from 1000m to 2500m
- Wait at least 5 minutes after disconnecting supply before touching live sections
