SIGMATEK DKL032

Product Introduction: DKL032 belongs to SIGMATEK DIAS Drive family, a medium power single axis servo drive module. It connects to VARAN real-time bus and delivers higher output current than DKL002. It targets medium size servo axes for machine automation and supports safety STO function, widely used in modular machine tools and production lines.

Category:

Description

SIGMATEK DKL032

Technical Specifications:

  • Power Supply: 3-phase 400V AC
  • Continuous Output Current: 3.2A
  • Peak Output Current: 9.6A
  • Bus Interface: VARAN high speed real-time bus
  • Encoder Input: Universal encoder interface
  • Safety Function: STO safe torque off
  • Operating Temperature: -20°C ~ +60°C
  • Storage Temperature: -40°C ~ +85°C
  • Humidity: 5%~95% non-condensing
  • Protection Grade: IP20

Function Features:

  • Three closed-loop control modes: position, speed, torque
  • VARAN bus microsecond level synchronous motion control
  • STO two-channel safety torque cut-off function
  • Motor temperature monitoring and thermal protection
  • Electronic cam, electronic gear and flying shear function
  • Built-in oscillography for motion waveform capture
  • Axis fault diagnosis and alarm output

Application Scenarios:

  • Automated assembly lines
  • Woodworking machinery servo axes
  • Packaging and converting equipment
  • Material cutting machines
  • Modular production cell automation

Material Composition:

  • Housing: Die-cast aluminum alloy shell
  • PCB: Multilayer FR4 fiberglass printed board with anti-moisture coating
  • Power Devices: IGBT power semiconductors
  • Control Core: SIGMATEK dedicated motion processing chip
  • Terminals: Spring push-in type copper terminals

Structural Features:

  • DIN rail mounted compact module
  • Front panel LED status indicators for power, fault and operation
  • Separated terminal blocks for main power, motor, encoder and VARAN bus
  • Optimized internal heat sink structure for medium power operation

Working Principle: VARAN bus transmits motion setpoint from main CPU to DKL032. The module reads encoder feedback signal and calculates position error. Internal control algorithm adjusts PWM duty cycle to control motor torque and speed. Safety STO circuit directly cuts power stage when safety signal triggers. All operation data and fault information upload to controller via VARAN bus.

Installation Requirements:

  • Install on standard DIN rail in control cabinet
  • Leave clearance for heat dissipation
  • Use shielded cable for encoder and VARAN bus
  • Route motor power cable away from low voltage signal lines
  • Follow SIGMATEK VARAN bus terminal termination rules

Usage Notes:

  • Match motor rated current and voltage before commissioning
  • Test STO safety circuit before machine operation
  • Keep cabinet clean to avoid dust accumulation on heat sink
  • Back up axis parameters after tuning
  • Cut off power before opening module cover