Socapel BA4-60-80-310

Description

Socapel BA4-60-80-310

Technical Specifications

• Brand: Socapel
• Model: BA4-60-80-310
• Product Family: BA4 Series Industrial Power Supply
• Product Type: Switching Mode Power Supply (SMPS)
• Input Voltage Range: 100-240V AC (wide range auto-sensing)
• Input Frequency: 50/60 Hz (auto-sensing)
• Output Voltage: 24V DC (regulated)
• Output Current: 5A continuous (model BA4-30-50-310 reference; BA4-60-80-310 specific rating to be verified from nameplate)
• Rated Output Power: 120W (model BA4-30-50-310 reference; BA4-60-80-310 specific rating to be verified from nameplate)
• Output Voltage Adjustment: ±10% typical via front-panel potentiometer
• Ripple and Noise: Less than 150 mV peak-to-peak (typical)
• Voltage Regulation: ±1% line regulation, ±5% load regulation
• Hold-up Time: Minimum 10 ms at full load
• Efficiency: Greater than 85% typical at full load
• Power Factor: Greater than 0.9 typical (with active PFC if equipped)
• Inrush Current: Less than 30A peak at cold start
• Operating Temperature: -20°C to +70°C (with derating above 50°C)
• Storage Temperature: -40°C to +85°C
• Humidity Range: 5% to 95% non-condensing
• Protection Rating: IP20 (open chassis/panel mount)
• Dielectric Strength: 3,000 VAC input-to-output for 1 minute
• Insulation Resistance: Greater than 100 MΩ at 500V DC
• MTBF: Greater than 100,000 hours at 25°C (MIL-HDBK-217F)
• Dimensions: Approximately 120mm × 60mm × 30mm (L × W × H, reference from BA4-30-50-310; verify for BA4-60-80-310)
• Weight: Approximately 0.3-0.5 kg (model dependent)
• Certifications: CE, UL/cUL, RoHS compliant (verify specific certifications for model)

Functional Features

• Wide input voltage range (100-240V AC) enabling global operation without manual voltage selection
• High-efficiency switching topology minimizing heat generation and energy consumption
• Regulated 24V DC output suitable for industrial control and automation equipment
• Compact form factor enabling installation in space-constrained control panels
• Comprehensive protection suite including overcurrent, short circuit, and overtemperature protection
• Overcurrent protection with automatic recovery or hiccup mode (model dependent)
• Short circuit protection with automatic recovery upon fault removal
• Overtemperature protection shutting down output if internal temperature exceeds safe limits
• Overvoltage protection preventing damage to connected equipment from output voltage excursions
• Low ripple and noise output ensuring clean power for sensitive electronic equipment
• Front-panel voltage adjustment potentiometer for fine-tuning output voltage
• LED power indicator providing visual confirmation of output status
• DIN rail mounting capability for rapid installation in industrial control cabinets
• Conformal-coated PCB for enhanced environmental protection against moisture and contamination
• High MTBF rating ensuring long service life in continuous-duty applications
• Cold start capability enabling reliable operation at low ambient temperatures

Application Scenarios

• Factory Automation: Powering PLCs, HMIs, I/O modules, and industrial PCs
• Process Control: Supplying power to process controllers, transmitters, and control valves
• Machine Building: Internal power supply for CNC machines, packaging machines, and assembly equipment
• Building Automation: Powering HVAC controllers, access control systems, and fire alarm panels
• Transportation Systems: Power supply for railway signaling, traffic control, and tunnel ventilation systems
• Water and Wastewater: Powering pump controllers, flow meters, and water treatment instrumentation
• Energy Management: Supplying power to energy monitoring systems and smart grid equipment
• Telecommunications: Powering network equipment, base stations, and communication infrastructure
• Medical Equipment: Power supply for diagnostic equipment and laboratory instruments
• Test and Measurement: Providing stable DC power for test fixtures and measurement equipment

Performance Parameters

• Output Voltage Accuracy: ±1% initial setting accuracy at nominal conditions
• Line Regulation: ±1% maximum output voltage change over full input voltage range
• Load Regulation: ±5% maximum output voltage change from no load to full load
• Ripple and Noise: Less than 150 mV peak-to-peak measured at full load, 20 MHz bandwidth
• Efficiency: Greater than 85% at full load, reducing heat dissipation and operating costs
• Hold-up Time: Minimum 10 ms maintaining output during brief input power interruptions
• Inrush Current Limiting: Less than 30A peak preventing nuisance tripping of input circuit breakers
• Operating Temperature Range: -20°C to +70°C with appropriate derating at elevated temperatures
• Thermal Derating: Output current derated linearly above 50°C ambient temperature
• Mean Time Between Failures: Greater than 100,000 hours at 25°C ambient per MIL-HDBK-217F
• Dielectric Isolation: 3,000 VAC for 1 minute between input and output circuits
• Insulation Resistance: Greater than 100 MΩ ensuring safe isolation between circuits
• Transient Response: Output voltage recovers to within ±5% within milliseconds of load step change

Material Composition

• Power Stage: High-frequency MOSFET or IGBT switching transistors for efficient power conversion
• Transformer: High-frequency ferrite-core transformer with reinforced insulation between windings
• Output Rectification: Schottky or fast-recovery diodes for low-loss DC output rectification
• Filtering: Low-ESR electrolytic capacitors and ceramic capacitors for output ripple reduction
• Control IC: PWM controller IC with integrated protection features and soft-start functionality
• Heat Sink: Extruded aluminum heat sink with optimized fin geometry for natural convection cooling
• Housing: Steel or aluminum enclosure with ventilation slots and mounting provisions
• PCB Substrate: High-Tg FR-4 printed circuit board with conformal coating for environmental protection
• Terminal Blocks: Screw-type or spring-cage terminal blocks for secure power connections
• Internal Wiring: High-temperature insulated wiring with proper strain relief and routing
• Components: Industrial-grade resistors, capacitors, and semiconductors rated for extended temperature operation

Structural Features

• Compact rectangular form factor optimized for DIN rail or panel mounting
• Front-accessible output voltage adjustment potentiometer for easy calibration
• LED power indicator visible from front panel for quick status verification
• Screw terminal blocks for input AC and output DC connections
• Ventilation slots on housing surfaces promoting natural convection airflow
• DIN rail mounting clip enabling rapid installation and removal from control cabinets
• Mounting holes for secure panel mounting in applications where DIN rail is not used
• Clear labeling of all terminals with voltage ratings and polarity markings
• Ground terminal for proper equipment grounding and EMI shielding
• Integrated thermal protection sensor mounted on heat sink for overtemperature detection
• Conformal-coated PCB visible through ventilation slots showing quality construction
• Robust metal or reinforced plastic housing providing mechanical protection and EMI shielding