Woodward 8200-505

Product Introduction
The Woodward 8200-505 is a high-precision digital valve positioner designed to accurately control the position of pneumatic or hydraulic actuators in steam and gas turbine applications. It serves as a critical interface between the digital control system and the mechanical actuator, ensuring precise valve modulation for optimal turbine performance.

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Description

Woodward 8200-505

Technical Specifications

  • Part Number: 8200-505
  • Signal Input: 4-20 mA analog control signal
  • Power Supply: 24 VDC nominal
  • Output: Pneumatic or electro-hydraulic pilot signal

Functional Features

  • Closed-Loop Positioning: Continuously compares actual valve position with commanded position and adjusts output to eliminate error.
  • Auto-Calibration: Features automatic calibration routines to adapt to actuator friction and hysteresis.
  • Diagnostic Capabilities: Provides real-time feedback on valve position, travel deviation, and actuator health.

Application Scenarios
Deployed in steam turbine inlet valve control, extraction valve positioning, and gas turbine fuel valve modulation.

Performance Parameters

  • Positioning Accuracy: Typically within ±0.1% of full stroke.
  • Response Time: Fast dynamic response for tight process control.

Material Composition
Industrial-grade aluminum housing with precision-machined internal pneumatic components and conformal-coated electronics.

Structural Characteristics

  • Compact Design: Space-efficient mounting directly on actuator or via bracket.
  • Visual Indicators: Local LED indicators for power, position, and alarm status.

Working Principle
The positioner receives a 4-20 mA command from the controller and uses an internal position sensor (LVDT or potentiometer) to measure actual valve position. A microprocessor calculates the error and drives a pilot valve to adjust actuator pressure until the valve reaches the commanded position.

Installation Requirements

  • Mechanical Linkage: Ensure the feedback linkage is properly aligned and free of binding.
  • Air Supply: Provide clean, dry instrument air at the specified pressure.

Usage Precautions

  • Calibration: Perform full auto-calibration after installation or actuator replacement.
  • Air Quality: Ensure instrument air meets ISO 8573-1 Class 2.2.2 or better.