ABB DSSR122 (4899001-NK)

Product Brief:​ The DSSR122 (with 4899001-NK denoting the specific hardware build/variant) is a rack-mounted DC power supply module that provides regulated 24 V DC system power to ABBAdvant S100 / MasterPiece 200 I/O racks, S800 I/O MTUs (when used as rack PSU), or S100 controller backplane. It accepts a wide-range AC or DC input and delivers stabilized 24 V DC with overload, short-circuit, and over-temperature protection. The “NK” suffix typically indicates the complete unit with terminal cover / label set for a particular region.

Category: SKU: ABB DSSR122 (4899001-NK)

Description

ABB DSSR122 (4899001-NK)

  • Technical Specifications (typical for DSSR122 10 A version):
    • Input Voltage: 85–264 V AC (47–63 Hz) or 120–300 V DC (model dependent)
    • Output Voltage: 24 V DC ±1 % (adjustable ±5 % via potentiometer)
    • Rated Output Current: 10 A (240 W) or 20 A (480 W) depending on exact sub-type
    • Ripple & Noise: <50 mV pp
    • Efficiency: >88 %
    • Overload Protection: 105–130 % rated current; auto-recovery on fault removal
    • Parallel Operation: Diode-OR capable for N+1 redundancy (external diodes or built-in ORing)
    • Indicators: Green LED = Output OK; Red/Amber = Fault or Overtemp
    • Hold-up Time: >20 ms @ full load (typical)
    • Operating Temp.: 0 °C to +60 °C (derate above 50 °C)
    • Mounting: Plug-in to dedicated PSU slot in S100 rack or DIN-rail with adapter; screw terminals for field wiring
    • Dimensions: ≈120 × 75 × 130 mm (H × W × D) depending on frame
    • Certifications: CE, UL 508, cULus, EN 61000 EMC
  • Functional Features:
    • Wide input voltage tolerance — suitable for global site mains (100–240 V AC auto-sensing)
    • Short-circuit proof; automatic recovery avoids nuisance replacement
    • Redundancy-ready — parallel two units for N+1 hot-standby
    • Power-good contact / signal (on some versions) for external alarm
    • Convection cooled (no fan on most versions — some high-current have temp-controlled fan)
  • Application Scenarios:
    • Powers S100 I/O modules (DI/DO/AI/AO) and controller CPU in compact process stations
    • Primary or backup 24 V DC supply for S800 I/O rack (when used with appropriate TB820/TB807 base)
    • Retrofit/replacement in existing ABB Advant / MasterPiece 200 cabinets
  • Material & Structure:
    • Chassis: Aluminum heat-sink with vent slots
    • PCB: FR4 with through-hole power components; conformal coated on some versions
    • Terminals: Screw-type for AC in / DC out / PE
  • Working Principle:

    AC mains is rectified and filtered, then switched through a high-frequency PWM converter. The secondary side is transformer-isolated, rectified, and regulated by a feedback loop maintaining 24 V DC at the output terminals despite load or input variations. A separate supervisory circuit monitors output current, voltage, and internal temperature — triggering shutdown or fold-back if limits are exceeded.

  • Installation Requirements:
    • Verify input voltage selector/jumper (if present) matches site mains BEFORE connecting AC
    • Connect protective earth (PE) to the PSU earth terminal — mandatory for safety and EMC
    • Tighten DC output terminals to specified torque (typically 0.5–0.8 N·m)
    • For redundancy: ensure both units share equal load; use recommended OR-ing diode module or verify built-in ORing
    • Leave ≥50 mm clearance above/below for convection cooling
  • Precautions:
    • Never connect AC and DC input simultaneously — module is AC or DC input only
    • Confirm total rack current draw (all modules + contingency) < PSU rated output; for hot-standby size for N+1
    • Disconnect mains before removing/inserting module
    • Do NOT block ventilation openings; ambient >50 °C requires output derating per datasheet