Description
Honeywell 10020-1-1
Technical Specifications
- Conductor count: 4 power conductors plus 1 ground conductor
- Conductor gauge: 14 AWG tinned copper
- Rated current: 10 A continuous per conductor
- Length: 1 meter standard assembly
- Insulation rating: 600 V, 105 °C
- Shield: 100% aluminum foil braid shield
- Connectors: Factory-molded DIN 41612 male connector on both ends
Functional Features Factory pre-terminated, plug-and-play installation with no field crimping required. 100% shielded construction, blocks EMI from adjacent VFD and contactor wiring. Color-coded conductors match TDC cabinet power labeling. Strain relief boots at both connector ends, prevents cable fatigue from repeated bending. Connector locking screws prevent accidental disconnection. Tested at factory for continuity and insulation breakdown.
Application Scenarios TDC cabinet backplane power distribution connection Spare replacement for frayed or damaged field-built power cables Power supply retrofit for legacy TDC controller cabinets New TDC cabinet assembly power harness
Performance Parameters
- Conductor resistance: ≤2.5 mΩ per meter
- Insulation resistance: ≥1000 MΩ at 500 V DC
- Withstand voltage: 1500 V AC for 1 minute
- Current carrying capacity: 10 A continuous at 40 °C ambient
- Shield coverage: 100% foil wrap
Material Composition Tinned copper stranded conductors Cross-linked polyethylene insulation Aluminum foil shield PVC outer jacket Nickel-plated brass connector shells Strain relief rubber boots
Structural Features Round shielded cable jacket. Molded DIN 41612 connector at each end. Connector locking screws on both sides. Color-coded conductor inner insulation for polarity identification. Integral cable tie mounting points along the cable length.
Working Principle The cable connects the cabinet DC power supply output to the backplane power input. Four conductors carry +5 V, +15 V, -15 V and return paths, while the separate ground conductor connects cable shield to cabinet protective ground. The foil shield blocks external electromagnetic noise from inducing voltage on sensitive power lines. The factory-molded connectors maintain pin alignment and contact pressure during long-term cabinet operation.
Installation Requirements Power off the cabinet before cable connection. Align connector pins with backplane and power supply sockets, press evenly until seated. Tighten connector locking screws to prevent loosening. Route cable separately from high-voltage power cabling. Ground the cable shield at the cabinet grounding bus.
Usage Notes Never force connector insertion; misaligned pins bend during installation. Do not exceed 10 A total load per conductor, overheating damages the cable insulation. Cable bend radius must be ≥5 times cable diameter, tight kinks break internal conductors. Inspect connector contacts annually for oxidation, clean with contact cleaner if needed.
