Kollmorgen S24860

Product Overview The S24860 is a member of Kollmorgen’s SERVOSTAR S200 family of digital brushless servo drives. This AC-input model is designed for 240 VAC operation and represents one of the higher power ratings within the S200 series. It delivers digital servo control with advanced motion features in a compact package, optimized for integration with Kollmorgen AKM and other brushless servo motors.

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Description

Kollmorgen S24860

Technical Specifications

  • Input Voltage: 120/240 VAC, 1-phase or 3-phase, 50/60 Hz
  • Control Logic Supply: 10 to 26 VDC or derived from main power
  • Output Current: Higher continuous rating corresponding to 240VAC input capability
  • Communication: Configurable for various industrial fieldbus protocols
  • Feedback: Supports resolver, incremental encoder, SFD, and absolute encoder formats
  • Control Modes: Torque, velocity, and position modes with electronic gearing
  • Protection: Overcurrent, overvoltage, undervoltage, overtemperature, and phase loss

Functional Features

  • Digital current loop with high bandwidth for superior dynamic response
  • Auto-tuning capability for velocity and position loop gains
  • Electronic cam and gearing functions for synchronized multi-axis applications
  • Indexing and point-to-point positioning with S-curve profiles
  • 256 motion task capacity with linking and queuing
  • 16 homing methods including limit switch and encoder index
  • Adjustable following error windows and in-position signals
  • Pulse command input supporting pulse/direction and quadrature formats
  • RS-485 receiver for multi-drop networking up to 16 slave drives

Application Scenarios

  • Factory automation with 240VAC industrial power
  • Large format material handling systems
  • High-power precision positioning stages
  • Industrial printing and converting machinery
  • Automated welding and cutting systems
  • Test stands requiring high dynamic performance

Performance Parameters

  • Optimized for 240VAC motor windings
  • High peak current capability for rapid acceleration of larger inertias
  • Fast current loop update rates for excellent disturbance rejection
  • Smooth low-speed operation with advanced commutation algorithms

Structural Characteristics

  • Compact industrial enclosure with integrated heatsink
  • Removable terminal blocks for power and control wiring
  • Status display panel or LED indicators
  • DIN rail or panel mount options

Working Principle The S24860 converts incoming AC power to regulated DC bus voltage through internal rectification and filtering. Digital signal processors execute current, velocity, and position control algorithms at high update rates. Three-phase sinusoidal current is synthesized using space vector PWM techniques. Position feedback from motor-mounted encoders or resolvers is processed through high-resolution interpolation circuits. The drive executes stored motion profiles or responds to external command sources via fieldbus or pulse inputs.

Installation Requirements

  • Connect to 240VAC industrial power with appropriate circuit protection
  • Use shielded motor cables with proper grounding
  • Install in enclosure with IP54 minimum protection rating
  • Ensure adequate ventilation for continuous operation at rated current

Operating Precautions

  • Verify input voltage selector settings before energizing
  • Configure motor parameters to match connected motor rating plate
  • Enable proper fault handling for overtravel conditions
  • Monitor drive temperature via built-in thermal sensors
  • Maintain backup of drive parameter settings