Woodward 8200-205

Product Introduction
The Woodward 8200-205 is a digital overspeed protection system belonging to the ProTech™ 203 series. It is a critical safety device designed to continuously monitor the speed of a prime mover and activate a trip relay to shut down the machine if an overspeed condition is detected, preventing catastrophic mechanical failure.

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Description

Woodward 8200-205

Technical Specifications

  • Product Type: Digital Overspeed Trip Device.
  • Series: ProTech 203 Overspeed Protection.
  • Input Voltage: 120 Vac/dc (88–132 Vac / 90–150 Vdc).
  • Trip Logic: De-energize-to-Trip (fail-safe).
  • Voting Logic: 2-out-of-3 hardware vote.

Functional Features

  • Triple Modular Redundancy: Consists of three independent, identical speed-sensing units, each with its own power supply and magnetic pickup.
  • Fail-Safe Design: The de-energize-to-trip logic ensures the machine shuts down in the event of a power loss or internal fault.
  • Online Self-Test: A built-in frequency generator allows individual units to be tested while the prime mover is running, with the other two units maintaining full protection.
  • User Interface: Features three 2×16 line LCDs and a touchpad on the front panel for easy configuration and status monitoring.

Application Scenarios
Essential for protecting steam turbines, gas turbines, turbo-expanders, and other high-speed rotating equipment in power generation and industrial processing facilities.

Performance Parameters

  • Operating Temperature: -25°C to +60°C (-13°F to +140°F).
  • Display Temperature: -15°C to +60°C (+5°F to +140°F).
  • Enclosure Rating: NEMA 4/4X, IP54 (IP65 with optional stainless steel hubs).

Material Composition
Housed in a rugged, corrosion-resistant enclosure suitable for harsh industrial environments. Internal electronics are conformal-coated for protection against moisture and contaminants.

Structural Characteristics
A compact, wall-mounted or panel-mounted unit measuring 19″ W x 12.244″ H x 5.62″ D. Weighs approximately 13 lbs 1 oz. Features a key lock for security and LED performance indicators.

Working Principle
Each of the three units independently monitors the speed signal from its magnetic pickup. The system uses a 2-out-of-3 voting logic: if two or more units detect an overspeed condition, the trip relay is activated. This design prevents false trips from a single faulty sensor while ensuring safety if a genuine overspeed occurs.

Installation Requirements
Mount in a location within the specified temperature range. Connect three magnetic pickups and the 120 Vac/dc power supply. Ensure proper grounding and use shielded cables for speed sensor inputs.

Usage Precautions

  • All three units must be programmed with identical trip setpoints to ensure proper voting logic.
  • Perform regular self-tests and proof tests as per the maintenance schedule.
  • Never bypass the overspeed protection system.