Kollmorgen CR035503

Product Overview The CR035503 is a digital servo drive from Kollmorgen’s SERVOSTAR CD drive family, designed for higher voltage industrial applications. This drive operates from three-phase 230/480 VAC power input and delivers continuous output current of 3.5 Amps RMS per phase. It is engineered for medium-power applications in machine tools, material handling, packaging, and general automation where higher bus voltages are required for improved motor performance and efficiency.

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Description

Kollmorgen CR035503

Technical Specifications

Parameter Category Specific Specification
Manufacturer Kollmorgen (Danaher Motion)
Product Family SERVOSTAR CD Series
Power Supply 3-Phase, 230/480 VAC nominal
Input Current 4.5/2.2 Amps per phase (230/480 VAC)
Input Power 1.8/1.8 kVA (230/480 VAC)
Output Voltage 230/480 VAC
Output Current 3.5 Amps RMS continuous per phase
Peak Output Current Up to 10.5 Amps RMS (500 ms duration)
Output Power 1.4/2.9 kVA (230/480 VAC)
PWM Frequency 8 kHz
Control Modes Position, velocity, torque control
Feedback Incremental encoder, resolver, SFD (Smart Feedback Device)
Torque Update Rate Up to 16 kHz
Communication SynqNet, optional EtherCAT, CANopen, Modbus
Protection Overcurrent, overvoltage, undervoltage, overtemperature, phase loss
Operating Temperature +5°C to +45°C
Storage Temperature -25°C to +55°C
Protection Class IP20

Key Features

  • Higher Voltage Operation: Designed for 230/480 VAC three-phase input, enabling direct connection to industrial power distribution without step-down transformers
  • Robust Power Stage: IGBT-based inverter with enhanced thermal management for continuous operation in demanding industrial environments
  • Flexible Feedback Options: Supports incremental encoders, resolvers, and Kollmorgen’s Smart Feedback Device for plug-and-play motor recognition
  • Advanced Motion Control: Digital control architecture with high-speed DSP enables complex motion profiles including electronic gearing, camming, and synchronized multi-axis motion
  • Comprehensive Protection: Built-in protection against overcurrent, overvoltage, undervoltage, overtemperature, and phase loss ensures reliable operation and long service life
  • Extensive Communication: Standard SynqNet interface with optional industrial Ethernet protocols for seamless integration into modern automation architectures

Application Scenarios

  • Medium-power CNC machines: Drives spindle and axis motors in milling machines and machining centers requiring higher voltage for improved torque at speed
  • Automated material handling: Powers conveyor systems, palletizers, and automated guided vehicles in distribution centers
  • Packaging line automation: Controls form-fill-seal machines, cartoners, and case packers with precise synchronization
  • Metal forming equipment: Drives press feeders, roll forming machines, and coil handling equipment
  • Textile machinery: Controls winding, unwinding, and tensioning systems in fiber and fabric processing
  • Food and beverage processing: Powers filling, capping, and labeling equipment with washdown-compatible motor options

Performance Parameters The drive maintains the SERVOSTAR CD family’s 800 Hz speed loop bandwidth and 3-5 kHz current loop bandwidth performance. The higher voltage capability allows the drive to achieve higher motor speeds while maintaining torque output, improving machine productivity. The PWM frequency of 8 kHz provides smooth current waveform with minimal motor heating. Position loop update rates are configurable up to 16 kHz for ultra-precise positioning applications.

Material Composition The drive enclosure utilizes aluminum alloy with powder-coated finish for durability and corrosion resistance. Internal power modules feature IGBT semiconductors mounted on ceramic substrates for excellent thermal conductivity and electrical isolation. The PCB employs high-Tg FR-4 material with heavy copper traces for power handling. Connectors are industrial-grade with gold-plated contacts. The heat sink is designed with optimized fin density for effective heat dissipation in cabinet installations.