Kollmorgen S60100

Product Introduction
S60100 is a digital servo amplifier from Kollmorgen’s Servostar 600 series, designed for global applications leveraging digital servo technology. It features high hardware and software flexibility, simple operation, and a broad functional range even in standard configurations. It is designed to work with Kollmorgen’s AKM, CDDR, DDR, and DDL series brushless servo motors, providing reliable solutions for demanding single-axis and multi-axis applications.

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Description

Kollmorgen S60100

Technical Specifications

  • Rated Supply Voltage: 3 × 230V to 480V AC, 50/60 Hz (±10%)
  • Rated Output Current: 1.5A RMS (Europe-only variant)
  • Auxiliary Supply Voltage: 24VDC, electrically isolated
  • Control Modes: Torque, speed, position, and electronic gearing
  • Communication: RS232 (standard), CANopen (standard)
  • Expansion Options: PROFIBUS, SERCOS, DeviceNet, EtherCAT, SynqNet
  • Certifications: CE, UL, cUL, GOST-R

Functional Features

  • Integrated Position Controller: Stores up to 255 motion tasks with profile, positioning, and vibration-limiting control
  • Multi-Feedback Support: Resolver (up to 36 poles), ComCoder, incremental/sine encoders, EnDat, HIPERFACE, BISS
  • Electronic Gearing: Master-slave operation with up to 16 slave amplifiers
  • Encoder Emulation: Incremental encoder output (A quad B) and SSI absolute encoder output
  • Analog and Digital I/O: Two differential analog inputs, analog outputs (10-bit resolution), optically isolated digital I/O
  • Automatic Tuning: Auto current and speed regulation for easy servo loop tuning
  • State Vector Modulation: Maximum power efficiency
  • PC-Based Setup: Windows-based GUI with start-up wizard

Application Scenarios

  • CNC Machine Tools: High-precision axis control
  • Industrial Robotics: Joint and end-effector control
  • Packaging Lines: High-speed material handling
  • Semiconductor Manufacturing: Wafer positioning and handling
  • Medical Equipment: Precision imaging and surgical systems
  • Multi-Axis Systems: Gantry systems, coordinated motion

Performance Parameters

  • Current Loop Bandwidth: Exceeds 1.2 kHz
  • Velocity Loop: Full 28-bit resolution
  • Position Loop: 250μs refresh time
  • PWM Clock Frequency: 4/16 kHz selectable
  • Overvoltage Protection: >5000V surge protection
  • Speed Monitoring: Fast-response speed monitor

Material Composition
Metal housing with integrated EMC filter, IGBT power stage, digital signal processor, and optically isolated I/O circuits.

Structural Features

  • Compact Form Factor: 70mm width for 1.5A to 10A rated current models
  • Panel Mount: Mounting with M5 hexagon socket screws
  • Full-Spec Terminal Blocks: No adapter or jumper plates required
  • Integrated CE Filter: Up to 20A without external filter
  • Front Panel LED Display: 3-digit 7-segment display for status, warnings, and fault codes
  • Front Panel Keys: For basic parameter navigation without PC

Working Principle
The S60100 receives 3-phase AC input power, converts it to DC bus voltage through internal rectification, and drives the brushless servo motor through its IGBT power stage using advanced sine-wave commutation. The integrated digital signal processor executes cascaded current, velocity, and position control loops. The state vector modulation algorithm maximizes power efficiency. Multiple feedback types are supported through dedicated interfaces, and the intelligent position controller stores and executes motion tasks autonomously.