Description
Kollmorgen SERVOSTAR610
Technical Specifications: ‑ Input Power Supply: 3‑phase 208‑480 VAC ‑ Continuous Output Current: 10 A RMS ‑ Peak Output Current: 20 A RMS for 5 seconds ‑ Control Supply Voltage: 24 V DC ‑ Built‑in Communication: CANopen ‑ Optional Expansion Interfaces: PROFIBUS, DeviceNet, SERCOS, SynqNet, EtherCAT ‑ Feedback Support: Resolver, EnDat, HIPERFACE, incremental encoder ‑ Digital Inputs: 6 optically isolated digital inputs ‑ Digital Outputs: 2 optically isolated digital outputs ‑ Analog Inputs: 2 analog inputs ±10 V ‑ Analog Outputs: 2 analog outputs ±10 V ‑ Cooling Method: Natural convection plus auxiliary fan cooling ‑ Installation Form: DIN‑rail cabinet mounting ‑ Operating Ambient Temperature: 0 °C to +55 °C ‑ Storage Temperature: ‑25 °C to +70 °C ‑ Protection Class: IP20 cabinet‑installation‑only ‑ Compliance Certification: CE, UL, RoHS
Functional Features: ‑ High‑performance digital closed‑loop control for position, velocity and torque operating modes ‑ Built‑in CANopen fieldbus interface for direct connection to automation host controllers ‑ Expandable communication interface slot supports multiple mainstream industrial bus protocols ‑ Compatible with synchronous servo motors and asynchronous induction servo motors ‑ Supports resolver and multiple digital encoder feedback types ‑ Integrated brake chopper circuit absorbs motor regenerative energy during deceleration ‑ Comprehensive fault detection includes over‑current, over‑voltage, under‑voltage, over‑temperature, feedback‑signal loss, motor short‑circuit ‑ Front‑panel LED status indicators show operating status, warning and fault codes ‑ Complete parameter configuration and debugging via SERVOSTAR software tool on PC ‑ Supports pulse‑direction command input for traditional motion‑controller compatibility
Application Scenarios: Applied for packaging machinery, small‑to‑medium‑size printing equipment, textile machines, pick‑and‑place automation equipment, material‑handling auxiliary axes, standard machine‑tool auxiliary axes. Installed inside industrial control cabinets for general factory‑automation environments.
Performance Parameters: ‑ Current loop bandwidth: Max 3.2 kHz ‑ Velocity loop bandwidth: Max 750 Hz ‑ Position loop bandwidth: Max 220 Hz ‑ Maximum pulse‑direction input frequency: 1 MHz ‑ Short‑circuit protection response time less than 2 μs
Material Composition: ‑ Outer housing: Cold‑rolled steel sheet with black powder‑coated surface ‑ Power module substrate: Insulated metal substrate ‑ Power semiconductors: IGBT power switches ‑ Control circuit board: FR‑4 glass‑epoxy printed circuit board ‑ Terminal blocks: Flame‑retardant nylon plastic with tin‑plated copper contacts ‑ Heat sink: Extruded aluminum alloy ‑ Front‑panel cover: Polycarbonate flame‑retardant plastic
Structural Features: ‑ Compact vertical DIN‑rail mounting cabinet‑type structure ‑ Physical separation layout for power circuit and signal circuit to reduce electromagnetic interference ‑ Front‑side accessible terminal blocks for power supply, motor power, feedback signal and analog‑digital I/O ‑ Front‑mounted LED status indicator array ‑ Aluminum‑alloy heat‑sink structure for power‑stage heat dissipation ‑ Expansion slot on front side for plug‑in communication option modules.
Working Principle: Three‑phase AC supply is rectified to DC bus voltage inside amplifier. IGBT inverter converts DC bus voltage to adjustable‑frequency adjustable‑amplitude three‑phase AC output for driving servo motor. Motor position and velocity feedback signal transmits back to drive control board. Digital control chip executes closed‑loop position, velocity and torque algorithm according to setpoint commands from host controller or fieldbus. Brake chopper consumes regenerative energy generated during motor deceleration to stabilize DC‑bus voltage.
Installation Requirements: ‑ Install unit inside closed industrial electrical cabinet with minimum IP54 protection rating. Outdoor installation is prohibited. ‑ Mount vertically on standard DIN rail. Horizontal or inverted mounting orientation is forbidden. ‑ Reserve 50 mm vertical clearance above and below unit for heat dissipation. Reserve 20 mm horizontal clearance on left‑hand and right‑hand sides. ‑ Connect PE protective‑earth terminal firmly to cabinet ground bus‑bar. ‑ Motor‑cable shielding layers must connect to dedicated shielding terminals on drive housing. ‑ Maintain minimum 100 mm separation distance between high‑power motor‑power wiring and low‑voltage signal wiring. ‑ 24 V DC control power supply must provide SELV safety extra‑low‑voltage output. ‑ Cabinet‑internal ambient temperature must not exceed +55 °C under continuous full‑load operation.
Usage Notes: ‑ Do not open housing cover. DC‑bus capacitor stores dangerous residual high‑voltage after main‑power shut‑off. Wait for minimum 10 minutes after power‑off before touching internal components. ‑ Match motor rated voltage and current parameters with drive specification. Do not connect motors with mismatched power rating. ‑ Perform insulation‑resistance test for motor‑power cable before initial power‑on commissioning. Short‑circuit will permanently damage internal power‑stage components. ‑ Hot‑plugging motor‑power connector and feedback connector under energized state is strictly forbidden. ‑ Save complete parameter backup file on PC storage after commissioning completion. ‑ Do not operate this unit inside explosive hazardous‑area atmosphere. ‑ Inspect heat‑sink dust accumulation status during regular machine maintenance. Dust‑covered heat‑sink triggers over‑temperature fault. ‑ Repair work must be completed by authorized Kollmorgen service personnel. Unauthorized disassembly voids product warranty.
