Kollmorgen CR062503

Product Brief: CR‑series legacy compact servo drive unit, hybrid analog‑digital control architecture, designed for brush‑type permanent magnet servo motors. This drive executes torque, velocity and position closed‑loop control for older generation automation equipment, widely used for retrofitting existing production machinery, accepts ±10 V analog command input and digital direction‑step reference signals。

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Description

Kollmorgen CR062503

  • Technical Specifications
    • Input Power: Single‑phase 115 / 230 VAC, 47‑63 Hz
    • Rated Continuous Output Current: 6 A RMS
    • Peak Output Current: 18 A RMS (0.5 second duration)
    • Apparent Power Rating: 1.8 kVA at 115 VAC, 2.8 kVA at 230 VAC
    • Auxiliary Logic Supply: 22‑27 VDC
    • Control Signal Level: ±10 V analog set‑point, open‑collector digital I/O
    • Cooling Method: Natural convection via integrated aluminum heat sink
    • Protection Class: IP20
    • Weight: 3.2 kg
  • Functional Features
    • Hybrid analog front‑end plus digital fault‑monitoring logic
    • Supports velocity mode, torque mode and external position step‑direction reference mode
    • Built‑in 12‑bit analog output for real‑time torque or velocity monitoring
    • Multi‑level hardware protection: over‑current, over‑voltage, under‑voltage, motor short‑circuit, heat‑sink over‑temperature, motor wiring loss detection
    • Open‑collector fault relay output with 3 ms fault closing response time
    • On‑board potentiometers for manual gain adjustment of current‑loop and velocity‑loop parameters
    • No fieldbus interface, motion command relies on analog voltage or step‑direction pulse signals
    • Dynamic brake circuit integrated for rapid motor deceleration
  • Application Scenarios: Legacy production‑line equipment retrofitting, printing machinery, textile old‑model processing machines, special‑purpose test stands, conveyor auxiliary servo axes, equipment upgrade projects retaining original host controller hardware
  • Performance Parameters: Velocity‑loop bandwidth up to 450 Hz; current‑loop hardware response time below 12 µs; analog command resolution reaches 4.9 mV; supports motor tachometer and incremental encoder feedback sources
  • Material Composition: Cast anodized aluminum heat‑sink base, cold‑rolled steel enclosure shell, FR‑4 grade double‑sided printed circuit boards, bipolar power transistors, wound power electrolytic capacitors, plastic barrier terminal blocks, variable‑resistor trimming potentiometers
  • Structural Characteristics: Horizontal panel‑mount metal housing; power circuit area and signal circuit area are physically partitioned inside enclosure; barrier screw terminals for power and logic wiring; D‑Sub connector for encoder and tachometer feedback; top‑surface potentiometer access cover for on‑site gain tuning; external mounting holes for cabinet panel installation.
  • Working Principle: Mains AC voltage is rectified into DC bus voltage; analog error amplifier compares external command signal with motor velocity or torque feedback signal; power output stage generates adjustable magnitude DC current to drive brush‑type permanent‑magnet servo motor; tachometer or incremental encoder delivers real‑time motor operating feedback; hardware fault detection circuit continuously monitors power‑stage temperature, bus voltage and output current, triggers fault relay output and cuts power‑stage output upon fault occurrence.
  • Installation Requirements: Mount horizontally on cabinet metal panel; maintain free surrounding space for natural convection cooling; avoid stacking heat‑generating devices directly adjacent to this unit; protective earth terminal must connect to cabinet protective ground; ambient operating temperature range 0‑40 °C; altitude below 1000 m without performance derating.
  • Usage Notes: Do not apply power before finishing protective‑earth connection; avoid operating without motor load connected; adjust gain potentiometers gradually to prevent mechanical oscillation; electrolytic capacitors require reforming procedure if storage duration exceeds 12 months; prevent conductive dust and moisture condensation inside enclosure; do not operate with enclosure cover removed; verify feedback wiring correctness before power‑on.