Kollmorgen MMC-DSA2

Product Introduction
The MMC-DSA2 is an advanced multi-axis motion control module from Kollmorgen, designed to serve as the centralized control and drive hub for complex automated machinery. Combining multi-axis coordination with integrated drive capabilities, the MMC-DSA2 simplifies system architecture by reducing the number of discrete components required. It provides synchronized motion control, real-time logic execution, and high-performance servo amplification in a single, compact module, ideal for space-constrained and highly integrated automation systems.

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Description

Kollmorgen MMC-DSA2

Technical Specifications

  • Product Series: MMC Multi-Axis Controller Series
  • Axis Capacity: Multi-axis integrated control and drive
  • Supply Voltage: 240V / 480V AC three-phase
  • Control Logic Voltage: 24V DC
  • Continuous Output Current: High-capacity multi-axis output
  • Communication: High-speed real-time industrial Ethernet / Fieldbus
  • Positioning Resolution: High-resolution multi-axis interpolation
  • Protection Class: IP20 (Control Cabinet Integration)
  • Operating Temperature: 0°C to +45°C

Functional Features

  • Integrated Multi-Axis Drive: Combines multiple servo amplifiers and a motion controller in one module.
  • Shared DC Bus: Internal DC bus sharing optimizes regenerative energy and reduces cabinet size.
  • Real-Time Synchronization: Microsecond-level synchronization across all controlled axes.
  • Onboard Logic Execution: Integrated PLC functionality for standalone machine control.
  • Advanced Tuning: Automatic gain scheduling and notch filtering for each axis.
  • Comprehensive Safety: Integrated Safe Torque Off (STO) and advanced fault diagnostics.

Application Scenarios

  • Packaging Machinery: Synchronized rotary cutters, sealers, and infeed systems.
  • Semiconductor Equipment: Multi-axis wafer handling and alignment stages.
  • Automated Assembly: Multi-station synchronized pick-and-place systems.
  • Printing Presses: Multi-color registration and web tension control.
  • Robotics: Multi-joint robotic controllers for compact automation cells.

Performance Parameters

  • Synchronization Accuracy: Sub-microsecond multi-axis synchronization.
  • Current Loop Bandwidth: High-bandwidth digital current control.
  • Velocity Loop Bandwidth: Wide bandwidth for stiff mechanical loads.
  • Regenerative Capacity: High internal regeneration handling.

Material Composition
High-density power electronics with IGBT modules, advanced DSP/FPGA controllers, and robust aluminum chassis for efficient heat sinking. Features industrial-grade connectors and conformal-coated PCBs for environmental protection.

Structural Features

  • Compact Multi-Axis Form Factor: High power density in a minimal footprint.
  • Shared Power & Feedback Interfaces: Centralized connectors for reduced wiring complexity.
  • DIN Rail / Panel Mount: Flexible installation options for control cabinets.
  • Status & Diagnostic LEDs: Front-panel indicators for rapid troubleshooting.

Working Principle
The MMC-DSA2 receives AC power and converts it to a shared internal DC bus. Multiple integrated inverter sections generate precisely controlled three-phase AC for each connected servo motor. A central DSP/FPGA executes real-time motion control algorithms, multi-axis interpolation, and machine logic. Axes are synchronized over a high-speed internal backplane bus, ensuring deterministic, jitter-free coordinated motion.